Melt-Manager Control Systems
Melt-Manager® Control Systems are the entry level to smart systems.
Melt-Manager® Control Systems utilize embedded microprocessor controls and provide the operator with melt control modes and diagnostics for analysis and support. They integrate a color touch-screen LCD display that provides direct access to inverter information and controls.
Melt Control Modes:
The kilowatt hour melting feature allows the operator to input a kilowatt hours per ton and furnace weight to calculate the kilowatt hours needed to reach pouring temperature. This also provides a safety hold power feature which maintains a furnace bath temperature when the kilowatt hour count is complete.
Preheat Controls:
The automatic cold start feature allows the operator to input a heating schedule to preheat the furnace lining to reduce manpower requirements and production efficiency. The sintering feature also improves long lining life by allowing the operator to input a heating profile to automate the sinter control process.
Easy-to-access Diagnostics:
Provides main display of equipment meters, alarms and event information with a color-coded status. The furnace inductance calculation feature can aid the operator in determining the furnace lining condition.
Tech Specs
| Standard Features | Factory Tested |
|---|---|
| Operator-friendly, Color Touch-Screen LCD Display | |
| Embedded Microprocessor Control | Critical Components |
| Displays and Records the Power Supply Meter Readings | |
| Displays Color Coded System Events and Alarms | |
| Displays Melt Control Operating Status | |
| Automated Control of the Complete Melt Cycle | |
| Schedule Input for Automated Cold Start Control | |
| Permits Heating Profile Input for Automatic Lining Sintering | |
| Calculates Furnace Inductance | |
| Comprehensive Diagnostic Checks | |
| Provides Event Information Associated with Incoming AC Line Voltage | |
| Provides Event Information to Alert Users to Potential Arcing Situations | |
| Includes Built-In Safety Features to Maintain Proper Operation | |
| Displays Total Kilowatt Hours Used | |
| Demand Control Input Option | |
| Auxiliary/Temperature Control Input Option | |
| Events History Screen with Date and Time Stamp | |
| One-Touch Large Meter Display | |
| Meter Data History Charts | |
| USB Drive Data Logging | |
| One-Screen Multi-Language Support |